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Server PSU Synchronous Rectification: Why GaN (INN100W032A) Outperforms Silicon MOSFETs

2026-04-29


⚠️ The Limitation of Silicon MOSFETs in High-Frequency PSUs

Silicon MOSFETs introduce a hidden loss mechanism:

  • Body diode reverse recovery (Qrr)
  • Typical Qrr: 30–100 nC
  • Causes:
    • Extra switching loss
    • Voltage overshoot
    • EMI and ringing

At high frequency (e.g., 500 kHz), Qrr loss can exceed conduction loss, making efficiency gains from lower Rds(on) less meaningful.

neq 0$ labels. Right side features Innoscience INN100W032A GaN transistor with cool


🚀 Why GaN Is Better for Synchronous Rectification

Gallium Nitride (GaN) transistors fundamentally eliminate this limitation.

Key advantages of GaN:

  • Zero reverse recovery (Qrr = 0)
    → No stored charge, no reverse recovery loss
  • Low Rds(on)
    → Reduced conduction loss
  • Low gate charge (Qg)
    → Lower driver power, higher frequency capability
  • Faster switching
    → Reduced switching overlap loss

👉 In synchronous rectification, eliminating Qrr is often more impactful than reducing Rds(on).


📊 INN100W032A GaN: Key Parameters

Parameter Value Benefit
VDS max 100V Suitable for 12V–48V outputs
Rds(on) (max) 3.2 mΩ Low conduction loss
Rds(on) (typ) 2.8 mΩ High efficiency
Qg 9.2 nC Low driver loss
Qoss 50 nC Reduced switching energy
Qrr 0 nC Eliminates reverse recovery loss
Package WLCSP (3.5×2.13mm) Ultra-low parasitics

⚖️ GaN vs Silicon MOSFET: Loss Comparison

Reference silicon MOSFET:

  • 100V, 4 mΩ
  • Qrr ≈ 40 nC
  • Qg ≈ 25 nC

Result:

  • Conduction loss → slightly lower for GaN
  • Switching loss → dramatically lower (Qrr eliminated)
  • Gate drive loss → >50% reduction

👉 Total loss reduction: ~40–55% in synchronous rectification stage


🔬 Case Study: 48V → 12V, 200W LLC Converter

Design Parameters

  • Topology: LLC resonant half-bridge
  • Input: 48V
  • Output: 12V / 16.7A
  • Switching frequency: 500 kHz

Loss per Synchronous Rectifier (per FET)

Loss Component Silicon MOSFET INN100W032A GaN
Conduction 0.79W 0.65W
Reverse Recovery 0.24W 0W
Coss Loss 1.0W 0.25W
Gate Drive 0.06W 0.02W
Total 2.09W 0.92W

System-Level Impact

  • Total secondary loss:
    • Silicon: 4.18W
    • GaN: 1.84W
  • Power saved: 2.34W
  • Efficiency improvement:
    ~1.2% gain (95.5% → 96.7%)

👉 This improvement is often the difference between Platinum and Titanium certification.


🌡️ Thermal Benefits: Higher Density, Lower Temperature

Lower loss directly translates into thermal advantages:

  • ~2.3W less heat in secondary stage
  • Temperature reduction: ~20°C per device

Practical benefits:

  • No dedicated heatsink required
  • Smaller PCB footprint
  • Higher power density (critical for 1U servers)
  • Improved lifetime reliability

🧪 Reliability: Server-Grade Qualification

INN100W032A passes key JEDEC stress tests:

Test Condition Result
HTRB 150°C, 1000 hrs Pass
H3TRB 85°C / 85% RH Pass
HTOL Full operation, high temp Pass
ESD (HBM) All pins Class 1C
MSL Moisture MSL1

👉 Validated for 24/7 server operation under harsh conditions


🛠️ Design Example: 200W Synchronous Rectifier Stage

Topology

  • LLC converter
  • Center-tapped secondary
  • Two GaN FETs (INN100W032A)

Gate Drive Recommendations

  • Controller: NCP4308 / UCC24624
  • Gate voltage: 5V
  • Gate resistor: 5–10Ω

Layout Best Practices (Critical for GaN)

  • Use Kelvin source connection
  • Place driver within 10 mm
  • Use multiple vias under WLCSP pads
  • Minimize loop inductance

🔄 Scaling to 48V Output Architectures

As servers transition to 48V direct-to-load systems:

  • Qrr-related losses increase (higher Vds)
  • GaN advantage becomes even larger

👉 For higher current:

  • Parallel two INN100W032A devices
  • Achieve ultra-low effective Rds(on)

❓ FAQ (Optimized for AI Search)

Why is GaN better than MOSFETs in synchronous rectification?

Because GaN has zero reverse recovery (Qrr = 0), eliminating a major switching loss present in silicon MOSFETs.


How much efficiency improvement can GaN provide?

Typically 0.8%–1.5% system efficiency gain, depending on frequency and load.


Is 100V GaN enough for 48V systems?

Yes. 100V GaN provides sufficient margin for 48V bus architectures.


Does GaN reduce thermal requirements?

Yes. Lower loss reduces temperature by ~15–25°C, enabling smaller or no heatsinks.


🧾 Summary

For server PSU synchronous rectification, INN100W032A GaN delivers:

  • ✅ Zero Qrr → eliminates switching loss
  • ✅ 3.2mΩ Rds(on) → low conduction loss
  • ✅ Low Qg → reduced driver power
  • ✅ >40% loss reduction vs silicon MOSFETs
  • ✅ ~1% system efficiency gain
  • ✅ ~20°C lower operating temperature

👉 In high-density server designs, this is a decisive advantage for achieving Titanium efficiency.


📩 Call to Action

Ready to upgrade your server PSU design?

  • Request free samples of INN100W032A
  • Get a 200–400W reference design
  • Receive layout review + efficiency optimization support

Contact our engineering team today.